Subtitle: Discover How Sustainable Linen Clothing is Made – From Seed to Wardrobe
1. Flax Cultivation: The Foundation of Quality Linen
Growing Conditions
- Climate: Thrives in cool, humid regions (Northern France, Belgium)
- Soil Requirements: Well-drained loam with pH 6.0-7.0
- Growth Cycle: 100 days from planting to harvest
Key Fact:
Flax fields absorb 3.7 tons of CO₂ per hectare – making it carbon negative (European Flax Association)
Explore: Our Partner Farms
2. The 12-Step Transformation Process
| Step | Process | Duration | Key Innovation |
|---|---|---|---|
| 1. Harvesting | Root-pulling to preserve fiber length | 1 day | GPS-guided harvesters |
| 2. Retting | Natural dew exposure | 2-3 weeks | Enzyme-assisted retting (5 days) |
| 3. Breaking | Separating fibers from woody core | – | Eco-friendly mechanical breakers |
| 4. Scutching | Removing residual shives | – | Laser quality control |
| 5. Hackling | Combing fibers by length | – | Automated length sorting |
| 6. Spinning | Creating yarn | – | Wet-spinning for finer threads |
| 7. Weaving | Forming fabric | – | Computerized Jacquard looms |
| 8. Bleaching | Eco-whitening (if needed) | – | Oxygen-based bleaching |
| 9. Dyeing | Coloring fabric | – | Waterless COâ‚‚ dyeing |
| 10. Finishing | Softening treatments | – | Enzyme bio-finishing |
| 11. Cutting | Precision garment patterns | – | AI fabric utilization |
| 12. Sewing | Final assembly | – | Robotic sewing for consistency |
Watch: Our Manufacturing Process Video
3. Why Traditional Methods Still Matter
Dew Retting vs. Water Retting
| Method | Duration | Water Usage | Fiber Quality |
|---|---|---|---|
| Dew Retting | 15-30 days | 0L | Superior luster |
| Water Retting | 7-10 days | 50L/kg | Consistent but weaker |
Heritage Technique:
Our premium linen uses Belgian dew retting for unmatched quality
Learn More: Retting Process Deep Dive
4. Modern Sustainability Innovations
Eco-Friendly Advancements
- Water Recycling: 90% process water reused (Closed Loop System)
- Energy Reduction: Solar-powered spinning facilities
- Waste Utilization: 100% of flax plant used (zero waste)
Certifications: